URBANDECCAN RAIL ENGINEERING PRIVATE LIMITED

Turnkey extrusion systems engineered for continuous production of soft rubber seals, gaskets, and profiles. Includes precision screw extruders, temperature-controlled tooling, automated haul-off, and inline quality sensors calibrated for elastomeric melt behavior. Designed for integration with existing plant supervisory systems and for operation in Uttar Pradesh NCR manufacturing corridors.

NIC 28292 — specialised extrusion machinery; suitable for mid-to-high volume production; typical throughput 50–500 kg/h.

High-precision injection moulding machines optimized for soft thermoplastics and thermoplastic elastomers (TPE). Features servo-driven hydraulics, multi-zone barrel heating, rapid tool-change fixtures, and process monitoring for cycle stability and reduced scrap. Configured for manufacturing of soft-touch components used in consumer goods and automotive interiors.

NIC 28292 — special-purpose moulding equipment; adaptable to tool cavities 1–8; cycle times 10–60 s depending on part complexity.

Automated cutting, trimming and finishing systems configured for soft rubber and plastic products. Includes pneumatic cutting heads, vision-guided trimming, deburring stations, and conveyors matched to extrusion or moulding outputs. Built to minimise manual handling and improve uniformity for downstream packaging and logistics in Uttar Pradesh NCR supply chains.

NIC 28292 — ancillary finishing machinery; reduces manual labour by up to 60% and improves dimensional repeatability to ±0.2 mm.

End-to-end engineering of special-purpose machinery tailored to soft rubber and plastics operations. Deliverables include conceptual design, mechanical and controls engineering, prototype validation, FAT/SAT support, and documentation for regulatory compliance and long-term maintenance.

Design, prototyping, and validation

Structured commissioning and process optimization program to transition from pilot runs to steady-state production. Activities cover process capability studies, cycle-time reduction, quality control plans, operator training, and implementation of continuous improvement practices to meet targeted throughput and yield.

Commissioning, quality, and productivity

Regulatory advisory and operational controls to ensure manufacturing activities meet national and state environmental regulations, waste management standards, and workplace safety norms. Services include emissions audits, effluent management planning, hazardous material handling protocols, and documentation for permits.

Regulatory compliance and sustainability guidance